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Connector GasketsCustom connector gaskets, per customer designs, are frequently manufactured by Stockwell Elastomerics. Low volume flat gaskets can be waterjet cut with no tooling cost. Higher volumes of flat gaskets are typically die cut, often with low cost steel rule dies. Stockwell Elastomerics also compression molds and injection molds specialty connector gaskets.


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Stockwell Elastomerics manufactures MIL-DTL-83528/4F conductive flange gaskets made from MIL-DTL-83528E Type B and MIL-DTL-83528E Type D materials. Stockwell Elastomerics also manufactures custom EMI gaskets from these QPL listed, silver-plated, aluminum-filled materials.

In addition, Stockwell Elastomerics offers commercial grade EMI materials that have been tested and meet the MIL-DTL-83528 shielding requirements at very competitive price points. These materials are widely used for applications that do not have the mil grade mandate.

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Silver-plated, aluminum-filled silicone, capable of 100 dB of plane wave shielding effectiveness at 10 GHz with a continuous use temperature range of -55°C to +160°C.

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Silver-plated, aluminum-filled fluorosilicone, capable of 90 dB of plane wave shielding effectiveness at 10 GHz with a continuous use temperature range of -55°C to +160°C. In MIL-DTL-83528E Type D material, fluorosilicone rubber is used where added chemical resistance is needed.

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Example PIN: M83528/004B001

  • M83528 – indicates the EMI / RFI family of conductive materials
  • 004 – indicates the flange style
  • B – indicates the specific material type (B indicates Ag/Al filled silicone)
  • 001 – indicates the size and exact dimensions of the conductive flange gasket
EMI/RFI conductive shielding gaskets with flange mount
PIN A
(± .010″)
B
(± .010″)
C
(± .015″)
D
(± .010″)
Connector
Shell Size
M83528/004B001
M83528/004D001
.469″
(11.91 mm)
.375″
(9.53 mm)
.738″
(18.75 mm)
.141″
(3.58 mm)
6
M83528/004B002
M83528/004D002
.594″
(15.09 mm)
.630″
(16.00 mm)
.840″
(21.34 mm)
.135″
(3.43 mm)
8
M83528/004B003
M83528/004D003
.594″
(15.09 mm)
.568″
(14.43 mm)
.812″
(20.62 mm)
.125″
(3.18 mm)
8
M83528/004B004
M83528/004D004
.594″
(15.09 mm)
.500″
(12.70 mm)
.875″
(22.23 mm)
.156″
(3.96 mm)
8
M83528/004B005
M83528/004D005
.719″
(18.26 mm)
.750″
(19.05 mm)
.965″
(24.61 mm)
.135″
(3.43 mm)
9,10
M83528/004B006
M83528/004D006
.719″
(18.26 mm)
.680″
(17.27 mm)
.937″
(23.80 mm)
.125″
(3.18 mm)
10
M83528/004B007
M83528/004D007
.719″
(18.26 mm)
.625″
(15.88 mm)
1.000″
(25.40 mm)
.156″
(3.96 mm)
10S,SL
M83528/004B008
M83528/004D008
.812″
(20.62 mm)
.875″
(22.23 mm)
1.060″
(26.92 mm)
.141″
(3.58 mm)
11,12
M83528/004B009
M83528/004D009
.813″
(20.65 mm)
.750″
(22.10 mm)
1.094″
(27.79 mm)
.141″
(3.58 mm)
12,12S,SL
M83528/004B010
M83528/004D010
.906″
(23.01 mm)
1.005″
(25.53 mm)
1.153″
(29.29 mm)
.135″
(3.43 mm)
13,14
M83528/004B011
M83528/004D011
.906″
(23.01 mm)
.938″
(23.83 mm)
1.125″
(28.58 mm)
.125″
(3.18 mm)
14
M83528/004B012
M83528/004D012
.906″
(23.01 mm)
.875″
(22.23 mm)
1.188″
(30.18 mm)
.156″
(3.96 mm)
14,14S
M83528/004B013
M83528/004D013
.969″
(24.61 mm)
1.135″
(28.83 mm)
1.258″
(31.95 mm)
.156″
(3.96 mm)
15,16
M83528/004B014
M83528/004D014
.969″
(24.61 mm)
1.063″
(27.00 mm)
1.250″
(31.75 mm)
.125″
(3.18 mm)
16
M83528/004B015
M83528/004D015
.969″
(24.61 mm)
1.000″
(25.40 mm)
1.281″
(32.54 mm)
.156″
(3.96 mm)
16,16S
M83528/004B016
M83528/004D016
1.062″
(26.97 mm)
1.260″
(32.00 mm)
1.351″
(34.32 mm)
.156″
(3.96 mm)
17,18
M83528/004B017
M83528/004D017
1.062″
(26.97 mm)
1.189″
(30.20 mm)
1.343″
(34.11 mm)
.125″
(3.18 mm)
18
M83528/004B018
M83528/004D018
1.062″
(26.97 mm)
1.135″
(28.83 mm)
1.375″
(34.93 mm)
.156″
(3.96 mm)
18,18S
M83528/004B019
M83528/004D019
1.156″
(29.36 mm)
1.375″
(34.93 mm)
1.500″
(38.10 mm)
.141″
(3.58 mm)
19,20
M83528/004B020
M83528/004D020
1.156″
(29.36 mm)
1.312″
(33.32 mm)
1.467″
(37.26 mm)
.125″
(3.18 mm)
20
M83528/004B021
M83528/004D021
1.156″
(29.36 mm)
1.250″
(31.75 mm)
1.500″
(38.10 mm)
.172″
(4.37 mm)
20
M83528/004B022
M83528/004D022
1.250″
(31.75 mm)
1.500″
(38.10 mm)
1.625″
(41.28 mm)
.141″
(3.58 mm)
21,22
M83528/004B023
M83528/004D023
1.250″
(31.75 mm)
1.437″
(36.50 mm)
1.562″
(39.67 mm)
.125″
(3.18 mm)
22
M83528/004B024
M83528/004D024
1.250″
(31.75 mm)
1.375″
(34.93 mm)
1.625″
(41.28 mm)
.172″
(4.37 mm)
22
M83528/004B025
M83528/004D025
1.375″
(34.93 mm)
1.625″
(41.28 mm)
1.750″
(44.45 mm)
.172″
(4.37 mm)
23,24
M83528/004B026
M83528/004D026
1.375″
(34.93 mm)
1.563″
(39.70 mm)
1.703″
(43.26 mm)
.152″
(3.86 mm)
24
M83528/004B027
M83528/004D027
1.375″
(34.93 mm)
1.500″
(38.10 mm)
1.750″
(44.45 mm)
.203″
(5.16 mm)
24
M83528/004B028
M83528/004D028
1.500″
(38.10 mm)
1.750″
(44.45 mm)
1.875″
(47.63 mm)
.172″
(4.37 mm)
25
M83528/004B029
M83528/004D029
1.562″
(39.67 mm)
1.750″
(44.45 mm)
2.000″
(50.80 mm)
.203″
(5.16 mm)
28
M83528/004B030
M83528/004D030
1.750″
(44.45 mm)
2.000″
(50.80 mm)
2.250″
(57.15 mm)
.219″
(5.56 mm)
32
M83528/004B031
M83528/004D031
1.938″
(49.23 mm)
2.250″
(57.15 mm)
2.500″
(63.50 mm)
.219″
(5.56 mm)
36
M83528/004B032
M83528/004D032
2.188″
(55.58 mm)
2.500″
(63.50 mm)
2.750″
(69.85 mm)
.219″
(5.56 mm)
40
M83528/004B033
M83528/004D033
2.375″
(60.33 mm)
2.781″
(70.63 mm)
3.000″
(76.20 mm)
.219″
(5.56 mm)
44
M83528/004B034
M83528/004D034
2.625″
(66.68 mm)
3.031″
(76.99 mm)
3.250″
(82.55 mm)
.219″
(5.56 mm)
48

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Stockwell Elastomerics custom molds connector gaskets using injection molding or compression molding. The process depends on the material required; EMI connector gaskets and fluorosilicone connector gaskets are compression molded and liquid silicone rubber connector gaskets are injection molded.


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Stockwell Elastomerics manufactures custom connector gaskets from a range of soft materials. I/O gaskets, D-sub gaskets, display connector gaskets and other connectors with thumb screws and limited compressive loads generally require soft materials to achieve proper gasket compression. Ultra soft silicone foam, soft PORON® and low durometer solid siliconematerials can be used.


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D-Sub Connector GasketsD-sub connector gaskets are custom made to customer specifications. These can be made to seal the outer connector shell or with pin holes to fit internally in the connector. Soft, electrically insulating materials are most commonly specified. Materials for D-sub gaskets range widely depending on the application.


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For applications requiring fuel resistance, Stockwell Elastomerics manufactures fluorosiliconeconnector gaskets. Fluorosilicone gaskets are molded or waterjet cut to customer specification. Solid fluorosilicone sheets and molded parts range from 40 – 70 durometer on the Shore A hardness scale. Expanded fluorosilicone sponge is also available in sheets.


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Gland Plate GasketAn enclosure gland plate is the removable plate on an electrical enclosure where wiring or connectors enter. Gland plates are generally custom made for specific applications. Sealing the gland plate is equally important as sealing the doors on NEMA enclosures and UL enclosures.

PORON urethane foam is a good option for NEMA Type 3, IP54 and lower. More aggressive requirements such and NEMA Type 4, IP64 and up may require closed cell materials or solid material. Outdoor applications intended for long life should consider silicone sponge, silicone foam or solid silicone due to its resistance against UV and ozone (possibly generated in the enclosure).


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Flange gaskets are usually made from heavy duty fiber or composite materials to address high pressures, steam or chemicals. Stockwell manufactures silicone flange gasket for unique applications where silicone properties are required. This may include low temperatures, low durometers or UV/ozone resistance. Quite often the “flange” call-out just describes the shape of the gasket; such as a square gasket with bolt holes in four corners and a larger hole in the center.


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Foam connector gaskets allow for sealing with low clamping forces. PORON foam connector gaskets work well for dust sealing and light splashing applications. Silicone foam has a wide temperature range allowing proper compression in freezing temperatures. PORON gaskets and silicone foam gaskets offer excellent compression set resistance. Compression set resistance represents the material’s ability to rebound after be being compressed or deflected. This is a key property for connector gaskets since they may be compressed and released on a regular basis.


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Contact Us for further assistance with custom connector gaskets including custom D-sub, fuel resistant, foam, gland plate and silicone flange connector gaskets.